Motorcycle Lemon Law - Winning motorcycle lemon law cases and lemon atv cases since 1978
Phone 1-888-331-6422

Polaris Recalls 45,000 Atvs with Dangerous Fire Hazards That Could Make Them a Deadly Lemon ATV

Take the Lemon TestPolaris has expanded an already-issued recall and added even more models to a deadly defect recall involving ATVs that can catch fire.

Included now are the 2004 ½ Polaris Sportsman 500, 2005 Sportsman 400, Sportsman 500, Sportsman 600, Sportsman 700, Sportsman 6x6, Scrambler 500, Trail Boss and Magnum 330 ATVs.

Some of the 2004 ½ and 2005 Model Year Sportsman, Scrambler 500 ATVs, Trail Boss and Magnum 330 ATVs were assembled with Electronic Control Modules (ECM) which can fail and overheat. That can lead to excessive heat and could cause a fire that could result in serious injury or death.

If you think you’ve got a lemon ATV and you want your money back or a new one, call us toll free at 1.888.331.6422 or email us today for your free Case Review!

Polaris has received dozens of reports of the dangerous ECM overheating.

Only some of the model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover.

The Vehicle Identification Number (VIN), or serial number is also permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Affected units can be verified by comparing the last six digits of the VIN to the serial number range in bold typed below. Since not all 2004 ½ and 2005 model year vehicles are affected, we have listed them in the table below.

Models Affected

Model Number(s)

Serial Number Range

2004.5 SPORTSMAN 500

A04CH50(AO)(AR)(AS)

4XACH50A*4A 347719 - 348073

4XACH50A*4B 407412 - 407876

2005 SPORTSMAN 400

A05MH42(AB)(AG)(AH)

4XAMH42A*5A 343374 - 343413, 353730 - 355129, 360331 - 360780, 373808 - 374327,379785 - 380385, 600801 - 602060, 609261 - 610515

4XAMH42A*5B 411353 - 415199, 418895 - 427514, 430095 - 430634, 675596 - 676621, 679861 - 680700

2005 SPORTSMAN 500

A05MH50(AB)(AC)(AG)(AH)(AL)

4XAMH50A*5A 343334 - 343373, 350342 - 351590, 355130 - 355835, 358431 - 360330,362765 - 365588, 373208 - 373807, 378452 - 380569, 600301 - 600800, 605111 - 606260, 609111 - 609665, 612059 - 612811

4XAMH50A*5B 404297 - 404796, 407877 - 408556, 411833 - 412332, 415200 - 431444, 675381 - 681370

2005 SPORTSMAN 600

A05MH59(AK)(AN)

4XAMH59A*5A 343286 - 343333, 349790 - 350341, 365589 - 366670, 372908 - 377872

2005 SPORTSMAN 700

A05MH68(AK)(AN)(AP)

4XAMH68A*5A 342736 - 343285, 349130 - 356390, 360781 - 377252, 604711 - 605110

(non -military application)

A05MH68(CA)

4XAMH68C*5A 353612 - 353618

4XAMH68C*5P 461037, 461039

2005 Sportsman 6X6

A05CL50(AA)

4XACL50A*54 549671 - 558303, 796545 - 799527

2005 SCRAMBLER 500

A05BG50(AA)

4XABG50A*52 523011 - 523889, 527617 - 528865, 529468

4XABG50A*54 554662 - 558475, 796577 - 799530

2005 Trail Boss 330

A05CA32(AA)

4XACA32A*5B 410751 - 413970

4XACA32A*52 532233 - 541659, 751061 - 757439

4XACA32A*54 550569 - 558765

A05CA32(AB)

4XACA32A*54 551800 - 553997

2005 Magnum 330 2X4

A05CB32(AA)

4XACB32A*52 527107 - 529313, 537673 - 542424, 752671 - 753030

4XACB32A*5B 405797 - 405846, 408757 - 409346, 413971 - 414270, 675331 - 679450

2005 Magnum 330 4X4

A05CD32(AA)(AB)(AC)

4XACD32A*52 521885 - 522981, 528132 - 529815, 532671 - 541374

4XACD32A*5B 405847 - 405896, 409347 - 410750, 414271 - 414534, 431445 - 431756, 675001 - 679051

Other defects in these and other ATVs may also exist.

These ATVs were sold nationwide by Polaris dealers between August 2004 and February 2005 at prices generally ranging from $3,500 to $8,000. To read the recall announcement, click here.

If you think you have a lemon Polaris ATV, contact the Motorcycle Lemon Law Lawyers for help. We can help you get compensation, a new ATV, or your money back. Call us toll free at 1.888.331.6422 or email us today for your free Case Review!

We’re experienced Lemon Law lawyers who have been winning cases since 1978. If you’ve got a dangerous lemon, don’t go it alone!

Call us at 1-888-331-6422 or email us today for a Free Case Review!

Not from Ohio, Kentucky, Indiana, or California? To locate a local attorney near you, click here.

More information about Atv recalls or Snowmobile recalls can be found by at the CSPC website.
Free Case Review and Lemon Law Representation

Lemon Law Blawg